Explore the comprehensive, detailed process of Cell Culture Process Development, involving cell growth, analysis, scaling, harvesting, and precise documentation.
1
Purchase and prepare cell culture media
2
Sterilize all culture vessels and equipment
3
Set up incubator to optimal growth conditions
4
Thaw cells and add to growth medium
5
Transfer cells to flask and incubate
6
Monitor cell growth and observe under the microscope
7
Perform Cell Counting and Viability Analysis
8
Evaluate the cells microscopic appearance
9
Change Media and passages cells
10
Perform cell and process characterization
11
Initiate scale up process
12
Monitor cell characteristics and population dynamics during scale up
13
Harvest cells after reaching optimum growth
14
Process harvested cells for downstream applications
15
Perform cell culture performance analysis
16
Approval: Bioprocess Engineer
17
Store unused cells according to standard procedures
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Dispose of all biohazardous waste properly
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Clean and decontaminate all equipment used
20
Prepare report for cell culture experiment
Purchase and prepare cell culture media
This task involves purchasing and preparing the cell culture media that will be used in the process. The media plays a crucial role in providing the necessary nutrients for the cells to grow and thrive. The desired result is to obtain a high-quality and properly prepared media that will support optimal cell growth. To complete this task, you will need to identify the specific type of media required, determine the quantity needed, and make the necessary purchase. Additionally, you will need to follow the manufacturer's instructions for reconstitution and sterilization, ensuring that the media is free from any contaminants or impurities. In case of any challenges, such as unavailability of the required media or difficulties with sterilization, consult with a lab manager or a senior researcher for alternative solutions. Required resources for this task include a purchase order form, the cell culture media, a sterile container for reconstitution, and a sterilization apparatus.
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Autoclave
2
Filtration
3
Chemical sterilization
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Supplier A
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Supplier B
3
Supplier C
4
Supplier D
5
Supplier E
Sterilize all culture vessels and equipment
This task involves sterilizing all the culture vessels and equipment that will be used in the cell culture process. The sterilization step is crucial to prevent contamination and ensure the success of the experiment. The desired result is to have all the materials ready for aseptic cell culture. To complete this task, you will need to gather all the culture vessels and equipment that will be used, such as flasks, pipettes, and petri dishes. Then, choose a suitable sterilization method, such as autoclaving or chemical sterilization, and follow the proper procedures for each item. Make sure to record the sterilization date for traceability purposes. If any challenges arise, such as limited availability of sterilization equipment or difficulties in achieving proper sterilization, consult with a lab manager or a senior researcher for alternative solutions. Required resources for this task include the culture vessels and equipment, a sterilization apparatus, and the chosen sterilization method.
1
Flasks
2
Pipettes
3
Petri dishes
4
Centrifuge tubes
5
Incubator trays
1
Autoclave
2
Chemical sterilization
Set up incubator to optimal growth conditions
This task involves setting up the incubator to provide optimal growth conditions for the cells. The incubator plays a critical role in maintaining the necessary temperature, humidity, and CO2 levels for cell growth. The desired result is to have the incubator ready to receive the cell culture vessels. To complete this task, you will need to adjust the temperature and humidity settings of the incubator according to the requirements of the specific cell line being cultured. You will also need to ensure that the CO2 levels are within the required range. Monitoring devices such as thermometers and hygrometers may be used to verify and adjust the conditions. In case of any challenges, such as equipment malfunctions or difficulties in achieving the desired conditions, consult with a lab manager or a senior researcher for assistance. Required resources for this task include the incubator, monitoring devices, and the cell culture vessels.
Thaw cells and add to growth medium
This task involves thawing the frozen cells and adding them to the growth medium. Thawing cells correctly is crucial to maintain their viability and functionality. The desired result is to obtain a high number of viable cells ready for further culturing. To complete this task, you will need to thaw the frozen cell vial following the recommended protocol. This typically involves using a water bath or a controlled thawing device. After thawing, you will need to add the cells to the growth medium using aseptic techniques. Proper cell counting may be necessary to determine the appropriate number of cells to add. In case of any challenges, such as difficulties in thawing the cells or contamination during the process, consult with a lab manager or a senior researcher for guidance. Required resources for this task include the frozen cell vial, a water bath or controlled thawing device, the growth medium, and a cell counter.
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Water bath
2
Controlled thawing device
Transfer cells to flask and incubate
This task involves transferring the thawed cells to a flask and incubating them for initial growth. The flask provides a suitable environment for the cells to attach and proliferate. The desired result is to have the cells properly distributed in the flask for further growth. To complete this task, you will need to take the thawed cells and carefully transfer them to a sterile flask using aseptic techniques. The appropriate amount of growth medium should be added to the flask to provide the cells with the necessary nutrients. The flask should then be placed in the previously set up incubator. In case of any challenges, such as difficulties in transferring the cells or contamination during the process, consult with a lab manager or a senior researcher for assistance. Required resources for this task include the flask, the growth medium, and aseptic transfer tools.
Monitor cell growth and observe under the microscope
This task involves monitoring the growth of the cells and observing them under a microscope. Tracking cell growth is important to assess their viability and proliferation. The desired result is to have a clear understanding of the cell behavior and ensure their healthy growth. To complete this task, you will need to regularly check the flasks under the microscope, noting any changes in cell morphology, density, or contamination. You may also need to take images or record videos of the cells for documentation or analysis purposes. In case of any challenges, such as difficulties in observing the cells or unexpected observations, consult with a lab manager or a senior researcher for guidance. Required resources for this task include a microscope, cell culture flasks, and observation tools such as digital cameras or cell imaging systems.
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Flask A
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Flask B
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Flask C
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Flask D
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Flask E
Perform Cell Counting and Viability Analysis
Evaluate the cells microscopic appearance
Change Media and passages cells
Perform cell and process characterization
Initiate scale up process
Monitor cell characteristics and population dynamics during scale up
Harvest cells after reaching optimum growth
Process harvested cells for downstream applications
Perform cell culture performance analysis
Approval: Bioprocess Engineer
Will be submitted for approval:
Perform cell and process characterization
Will be submitted
Initiate scale up process
Will be submitted
Monitor cell characteristics and population dynamics during scale up
Will be submitted
Harvest cells after reaching optimum growth
Will be submitted
Process harvested cells for downstream applications
Will be submitted
Perform cell culture performance analysis
Will be submitted
Store unused cells according to standard procedures