Conduct cleanliness inspection of manufacturing area
16
Approval: Cleanliness Inspection
17
Document process completion
18
Prepare report of in-process quality control
19
Submit report to management
20
Approval: Management for report
Start manufacturing process
This task marks the beginning of the manufacturing process. It involves setting up the production line, ensuring all necessary materials and equipment are available, and starting the production. The desired result is a smooth and efficient start to the manufacturing process.
1
Check materials inventory
2
Set up production line
3
Check equipment functionality
Perform initial inspection of the raw materials
This task involves inspecting the raw materials upon their arrival to ensure they meet the desired quality standards. The inspection will help identify any defects or discrepancies before they are used in the manufacturing process. The desired result is to ensure the raw materials meet the necessary specifications and requirements.
1
Acceptable
2
Unacceptable
Test functional parameters of raw materials
In this task, the functional parameters of the raw materials are tested to ensure they meet the desired performance criteria. This testing may involve assessing factors such as strength, durability, conductivity, or any other relevant parameters. The desired result is to verify that the raw materials meet the functional requirements for the manufacturing process.
1
Strength
2
Durability
3
Conductivity
Verify compliance with safety procedures
This task focuses on ensuring that all safety procedures and protocols are being followed during the manufacturing process. It includes verifying the use of personal protective equipment, adherence to safety guidelines, and compliance with regulatory requirements. The desired result is to maintain a safe working environment for all employees and prevent any potential accidents or hazards.
1
Wearing safety goggles
2
Using ear protection
3
Following lockout/tagout procedures
Inspect manufacturing machinery operation
This task involves periodically inspecting the operation of the manufacturing machinery to ensure it is functioning properly. The inspection may include checking for any unusual noises, vibrations, or signs of wear and tear. The desired result is to identify any potential issues with the machinery before they cause disruptions or quality problems in the manufacturing process.
1
Check for unusual noises
2
Check for vibrations
3
Inspect for signs of wear and tear
Test semi-finished product for compliance
In this task, the semi-finished product is tested to ensure it meets the required quality standards and specifications. This testing may involve checking dimensions, conducting performance tests, or inspecting visual appearance. The desired result is to ensure that the semi-finished product meets the necessary quality criteria before proceeding to the next stage of the manufacturing process.
1
Meets specifications
2
Does not meet specifications
Approval: Semi-finished product quality
Will be submitted for approval:
Test semi-finished product for compliance
Will be submitted
Perform in-line inspection during production
This task involves conducting inspections at various stages of the production process to identify any potential quality issues or deviations. The inspections may include visual inspections, dimensional measurements, or performance tests. The desired result is to detect and address any quality problems in real-time to prevent further defects or non-conformities.
1
Visual inspection
2
Dimensional measurement
3
Performance test
Monitor the process performance indicators
In this task, the performance indicators of the manufacturing process are monitored to assess its efficiency and effectiveness. This may include tracking metrics such as cycle time, production yield, or defect rate. The desired result is to have a clear understanding of the process performance and identify areas for optimization or improvement.
1
Cycle time
2
Production yield
3
Defect rate
Document any process deviations
This task involves documenting any deviations or non-conformities identified during the manufacturing process. This documentation helps in analyzing the root causes, implementing corrective actions, and preventing similar deviations in the future. The desired result is to have an accurate record of process deviations for analysis and improvement purposes.
Perform final product quality check
This task focuses on conducting a comprehensive quality check of the final product before it is approved for packaging and shipment. The quality check may involve various tests, inspections, or functional assessments to ensure the product meets the required specifications and standards. The desired result is to ensure that only high-quality products are delivered to customers.
1
Pass
2
Fail
Approval: Final Product Quality
Will be submitted for approval:
Perform final product quality check
Will be submitted
Verify final product packaging
In this task, the packaging of the final product is verified to ensure it is intact, secure, and meets the required standards. This includes checking for proper labeling, correct quantities, and appropriate protective measures. The desired result is to ensure that the final product is properly packaged and prepared for shipping to customers.
1
Intact and secure
2
Damaged or incomplete
1
Labeling check
2
Quantity check
3
Protective measures check
Approval: Packaging
Will be submitted for approval:
Verify final product packaging
Will be submitted
Conduct cleanliness inspection of manufacturing area
This task involves inspecting the manufacturing area for cleanliness and organization. It includes checking for any potential sources of contamination, proper storage of materials, and adherence to cleanliness protocols. The desired result is to maintain a clean and hygienic manufacturing environment to ensure product quality and safety.
1
Cleanliness check
2
Organization check
3
Contamination sources check
Approval: Cleanliness Inspection
Will be submitted for approval:
Conduct cleanliness inspection of manufacturing area
Will be submitted
Document process completion
This task revolves around documenting the completion of the manufacturing process. It includes recording the start and end times, noting any significant events or observations, and updating relevant production records. The desired result is to have accurate and comprehensive documentation of the manufacturing process for future reference and analysis.
Prepare report of in-process quality control
This task involves preparing a report summarizing the findings and outcomes of the in-process quality control activities. The report may include details about the inspections conducted, test results, any deviations identified, and recommendations for improvement. The desired result is to have a clear and concise report that provides insights into the quality control process.
Submit report to management
This task focuses on submitting the report of the in-process quality control to the management team. It includes sending the report via email or any other designated method and ensuring its timely delivery. The desired result is to provide management with the necessary information to make informed decisions and drive continuous improvement in the manufacturing process.