Inspect physical condition of the Structural Steel
2
Assess the alignment of the Structural Steel
3
Verification of the dimensional accuracy
4
Check the surface condition
5
Conduct Non-Destructive Testing (NDT)
6
Approval: Non-Destructive Testing Result
7
Review the welds and joints
8
Evaluate the protective coatings
9
Test chemical and mechanical properties of steel
10
Verify the detailing and fabrication
11
Approval: Fabrication and Detailing Verification
12
Check the compliance with project specifications
13
Verify the traceability of the steel used
14
Review the assembly and erection processes
15
Approval: Assembly and Erection Review
16
Conduct final inspection before load test
17
Perform load testing
18
Document all findings and results
19
Approval: Final Quality Control Report
20
Acknowledge the completion of Quality Control process
Inspect physical condition of the Structural Steel
Inspect the physical condition of the structural steel to ensure there are no visible damages, cracks, or deformities. This task is crucial as it determines the structural integrity of the steel and its suitability for use. Pay close attention to any signs of corrosion, rust, or bending. Are there any missing parts or loose connections? Take detailed notes and photographs of any issues found for record keeping and further analysis. Use a handheld inspection tool, such as a flashlight, magnifying glass, or measuring tape to assist in the examination.
1
Excellent
2
Good
3
Fair
4
Poor
5
Damaged
1
Corrosion
2
Rust
3
Cracks
4
Deformities
5
Missing Parts
Assess the alignment of the Structural Steel
Assess the alignment of the structural steel components to ensure they are properly positioned and in line with the architectural and engineering drawings. Use a laser alignment tool, plumb bob, or level to check for any deviations from the desired alignment. Measure the vertical and horizontal alignment at various points along the structure. Document any discrepancies and communicate them to the relevant personnel for corrective action. Is the alignment within acceptable tolerances? Are there any areas that require adjustment or realignment? Consider factors such as temperature differentials and structural loading during the assessment.
1
Aligned
2
Slightly Deviated
3
Significantly Deviated
4
Not Aligned
1
Column alignment
2
Beam alignment
3
Connection alignment
4
Foundation alignment
5
Bolt alignment
Verification of the dimensional accuracy
Verify the dimensional accuracy of the structural steel components by comparing them to the dimensions specified in the engineering drawings. Use measuring instruments such as calipers, tape measures, or laser distance meters to take accurate measurements. Pay attention to critical dimensions that affect the overall fit and function of the structure. Are the dimensions within the specified tolerances? Document any variations or discrepancies observed and report them to the appropriate individuals for resolution. Consider factors such as fabrication tolerances, thermal expansion, and transportation conditions during the verification process.
Check the surface condition
Check the surface condition of the structural steel components to ensure they are free from defects, contaminants, and irregularities. Inspect the surface finish, cleanliness, and smoothness of the steel. Look for any signs of roughness, pitting, scratches, or foreign material deposits. Use visual inspection, touch, or surface profile measuring devices to assess the surface condition. Are there any areas that require surface preparation or treatment? Is the surface suitable for the intended application? Record any findings and communicate them to the appropriate personnel for further action.
1
Smooth
2
Rough
3
Pitted
4
Scratched
5
Contaminated
Conduct Non-Destructive Testing (NDT)
Conduct non-destructive testing (NDT) on the structural steel components to detect any internal or external defects that may affect their integrity or performance. Use techniques such as magnetic particle testing, ultrasound testing, radiography, or dye penetrant inspection to identify possible flaws. Follow established procedures, safety guidelines, and industry standards during the testing process. Are there any indications of defects or anomalies? Document and evaluate the test results, and consult with qualified personnel for further analysis and decision-making.
1
Magnetic Particle Testing
2
Ultrasound Testing
3
Radiography
4
Dye Penetrant Inspection
5
Visual Inspection
Approval: Non-Destructive Testing Result
Will be submitted for approval:
Conduct Non-Destructive Testing (NDT)
Will be submitted
Review the welds and joints
Review the welds and joints of the structural steel components to ensure they are properly formed, welded, and meet the specified welding standards. Inspect the quality of the welds, including penetration, fusion, and alignment. Check for any signs of cracks, porosity, undercutting, or lack of fusion. Use visual inspection, non-destructive testing, or ultrasonic testing to assess the weld integrity. Are the welds and joints of satisfactory quality and strength? Note any non-conformities or deviations from the welding specifications and communicate them to the welding team for necessary rectification.
1
Visual inspection of welds
2
Ultrasonic testing of welds
3
Quality assessment of joint strength
4
Verification of welding procedures
5
Identification of weld defects
Evaluate the protective coatings
Evaluate the protective coatings applied to the structural steel components to ensure they provide adequate corrosion protection and durability. Inspect the coating thickness, adhesion, uniformity, and surface finish. Check for any signs of peeling, cracking, blistering, or unevenness. Use visual inspection, coating thickness gauges, or adhesion tests to assess the coating performance. Are the coatings in compliance with the specified standards and requirements? Document any coating defects or areas that require rework or touch-up. Consult with coating specialists or manufacturers for guidance on appropriate remedial actions.
1
Measurement of coating thickness
2
Visual inspection of coating adhesion
3
Verification of coating uniformity
4
Identification of coating defects
5
Surface profile measurement
Test chemical and mechanical properties of steel
Test the chemical and mechanical properties of the structural steel components to ensure they meet the specified material requirements and performance criteria. Collect representative samples from different steel sections or batches for testing. Perform laboratory tests such as tensile testing, hardness testing, impact testing, or chemical analysis. Are the test results within the acceptable range? Identify any non-compliant specimens or batches and notify the relevant personnel for disposition. Follow established testing procedures, safety protocols, and industry standards during the testing process.
1
Tensile testing
2
Hardness testing
3
Impact testing
4
Chemical analysis
5
Microstructure examination
Verify the detailing and fabrication
Verify the detailing and fabrication of the structural steel components to ensure they conform to the engineering drawings, specifications, and applicable codes. Review the shop drawings, bill of materials, and fabrication processes followed. Check for any deviations or discrepancies between the drawings and the fabricated components. Use visual inspection, dimensional checks, or comparison with reference samples to verify the accuracy of the detailing and fabrication. Are the components fabricated as per the approved drawings? Document any non-conformities or concerns identified and coordinate with the fabrication team for necessary corrective actions.
1
Review of shop drawings
2
Comparison with engineering drawings
3
Dimensional checks
4
Material verification
5
Coordination with fabrication team
Approval: Fabrication and Detailing Verification
Will be submitted for approval:
Verify the detailing and fabrication
Will be submitted
Check the compliance with project specifications
Check the compliance of the structural steel components with the project specifications, contractual requirements, and relevant standards. Review the project specifications, contract documents, and applicable codes for the required criteria. Verify if the fabricated components meet the specified dimensional tolerances, material grades, surface finishes, and other relevant parameters. Use inspection reports, measurement records, and documentation from earlier stages of the quality control process as reference. Are the components in compliance with the specified requirements? Document any non-conformances or discrepancies and communicate them to the project management team for resolution.
1
Compliant
2
Partially Compliant
3
Non-Compliant
4
Not Applicable
Verify the traceability of the steel used
Verify the traceability of the steel used for the structural components to ensure they are from approved sources and meet the specified material requirements. Review the steel mill certificates, material test reports, and documentation provided by the suppliers. Check for the identification marks, heat numbers, and batch numbers on the steel sections. Authenticate the origins and quality of the steel material. Are the materials traceable and in accordance with the specified standards? Record any discrepancies or concerns related to steel traceability and report them to the procurement or quality control department for appropriate actions.
1
Review of mill certificates
2
Examination of material test reports
3
Inspection of identification marks
4
Authentication of material origins
5
Documentation validation
Review the assembly and erection processes
Review the assembly and erection processes of the structural steel components to ensure they are carried out as per the approved methods, sequences, and safety requirements. Verify if the installation procedures, connection details, and temporary works comply with the engineering specifications. Review the method statements, risk assessments, and work permits issued for the assembly and erection activities. Are the processes followed correctly? Document any deviations, safety concerns, or non-compliances observed and communicate them to the site supervision team for necessary actions. Consider factors such as load transfer, stability, and construction sequencing during the review.
1
Verification of installation procedures
2
Inspection of connection details
3
Assessment of temporary works
4
Review of method statements
5
Evaluation of safety measures
Approval: Assembly and Erection Review
Will be submitted for approval:
Review the assembly and erection processes
Will be submitted
Conduct final inspection before load test
Conduct a final inspection of the structural steel components before conducting a load test to ensure they are ready for the test and meet the necessary requirements. Check for any signs of damage, misalignment, or defects that may affect the performance or safety of the structure during the test. Verify if all previous quality control procedures have been satisfactorily completed. Ensure that all necessary preparations, such as load test equipment setup, safety measures, and personnel coordination, are in place. Is the structure suitable for the load test? Document any concerns or issues identified during the inspection and resolve them before proceeding with the load test.
1
Visual inspection of components
2
Verification of previous quality control activities
3
Review of load test procedures
4
Preparation assessment
5
Safety measures evaluation
Perform load testing
Perform a load test on the structural steel components to evaluate and validate their strength, stability, and performance under simulated load conditions. Use calibrated and certified load testing equipment, such as hydraulic jacks or load cells, to apply the required loads at specified locations. Monitor and record the structural response, deflections, and strain measurements during the test. Are the test results within the acceptable limits? Evaluate the structure's behavior during the test and verify if it meets the specified performance criteria. Document any observations, deviations, or issues encountered during the load testing and communicate them to the project stakeholders for further evaluation and decision-making.
1
Preparation of load test equipment
2
Application of specified loads
3
Monitoring of structural response
4
Recording deflections and strains
5
Evaluation of structural behavior
Document all findings and results
Document all findings, observations, measurements, test results, and other relevant information obtained during the quality control process. Use a standardized reporting format or template to ensure consistency and clarity. Include details such as inspection dates, locations, personnel involved, and references to supporting documents or records. Are all necessary details accurately documented? Ensure that the documentation is properly organized, labeled, and easily accessible for future reference and audit purposes. Liaise with the project management team or quality control department for any specific documentation requirements or protocols.
Approval: Final Quality Control Report
Will be submitted for approval:
Perform load testing
Will be submitted
Acknowledge the completion of Quality Control process
Acknowledge the completion of the quality control process for the structural steel components. Confirm that all necessary inspections, tests, and verifications have been performed and reviewed. Ensure that all non-conformances, issues, or concerns identified during the quality control process have been resolved or appropriately addressed. Are all quality control activities completed? Assign responsibility for the final acceptance and handover of the structural steel components to the relevant individuals or departments. Document the completion and sign-off of the quality control process for future reference and compliance requirements.
