The KCI Quality Control Checklist is a comprehensive workflow ensuring product quality, supplier reliability, functional testing, packaging integrity, and complete data recording and reporting.
1
Check incoming product specifications
2
Verify product identification codes
3
Confirm supplier information
4
Inspect product for visible defects
5
Perform dimensional analysis on product
6
Measure physical properties of product
7
Perform functional testing if applicable
8
Verify product packaging integrity
9
Ensure required documentation is received with product
10
Record all quality control data in QC system
11
Approval: QC Analyst for all collected data
12
Prepare QC report
13
Send report to appropriate personnel
14
Archive QC report in system
15
Prepare batch for dispatch or rejection based on QC outcomes
16
Approval: Supervisor for final decision on the product batch
17
Set the status of product batch in QC system
18
Notify logistics team for product dispatch if approved
19
Initiate remedial process for rejected batches
Check incoming product specifications
This task involves reviewing the specifications of the incoming product to ensure they meet the required standards. Pay close attention to details such as dimensions, materials, and performance criteria. The purpose of this task is to ensure that the product meets the necessary requirements and specifications. Are there any challenges or potential issues to be aware of? How can these be resolved? Use the form field below to record any discrepancies or observations you find in the specifications.
Verify product identification codes
Verifying product identification codes is essential to ensure the accuracy and traceability of the product. It helps to prevent mislabeling or counterfeit products from entering the supply chain. The task involves cross-checking the product identification codes with the database or relevant documents to confirm their authenticity. If there are any discrepancies or issues found, record them using the form field below.
Confirm supplier information
Validating supplier information is crucial to maintain a reliable supply chain. This task involves reviewing the supplier's details, such as company name, address, and contact information. Make sure the supplier's information matches the records and is up-to-date. If you notice any inconsistencies or outdated information, record it using the form field below.
Inspect product for visible defects
Inspecting the product for visible defects is important to ensure its quality before it proceeds further in the process. Thoroughly examine the product for any visible faults, such as scratches, dents, or discolorations. Use the form field below to note down any defects or observations you observe during the inspection.
Perform dimensional analysis on product
Performing a dimensional analysis on the product helps ensure its physical measurements meet the necessary requirements. Use appropriate measuring tools, such as calipers or rulers, to measure the dimensions accurately. Record the measurements in the form field below, indicating any discrepancies compared to the expected measurements.
Measure physical properties of product
Measuring the physical properties of the product provides valuable insights into its performance and quality. Use appropriate instruments, such as scales or meters, to measure properties like weight, volume, or conductivity. Record the measurements in the form field below, noting any deviations from the expected physical properties.
Perform functional testing if applicable
This task involves conducting functional tests on the product to ensure it performs as intended. Follow the designated procedures or test protocols to evaluate the product's functionality. Note down any failures, malfunctions, or irregularities observed during the functional testing in the form field below.
Verify product packaging integrity
Ensuring the integrity of the product packaging is essential to prevent damage or contamination. Inspect the packaging for any signs of tampering, leaks, or defects. Record any issues with the packaging integrity, such as broken seals or inadequate protection, in the form field below.
Ensure required documentation is received with product
Receiving and verifying the necessary documentation along with the product is crucial for proper documentation and quality control. Check if all the required documents, such as certificates, test reports, or compliance forms, are included. If any documentation is missing or incomplete, note it down in the form field below.
Record all quality control data in QC system
This task involves entering all the quality control data and observations into the designated QC system. Ensure accurate and detailed documentation of all the quality control activities performed. Use the form fields below to enter the necessary data, measurements, or observations.
Approval: QC Analyst for all collected data
Will be submitted for approval:
Record all quality control data in QC system
Will be submitted
Prepare QC report
Preparing the QC report is essential to summarize all the findings, observations, and data collected during quality control. Use the form field below to draft the report, including the necessary sections such as executive summary, methodology, results, and conclusions. Be clear, concise, and organized to provide a comprehensive overview.
Send report to appropriate personnel
Once the QC report is finalized, it needs to be sent to the appropriate personnel for review and decision-making. Use the form field below to enter the email address(es) of the recipient(s). Make sure to include a clear subject line and well-structured email body summarizing the report's content. If any information from the previous form fields is needed, refer to it using {{form.label}} format.
Archive QC report in system
Archiving the QC report in the system allows for easy retrieval and reference in the future. Use the form field below to attach the final QC report in the designated format, ensuring proper naming and organization for easy searchability.
Prepare batch for dispatch or rejection based on QC outcomes
Based on the QC outcomes and decisions, prepare the product batch for either dispatch or rejection. This task involves identifying the specific actions required, such as arranging packaging, labeling, or initiating the rejection process. Describe the necessary steps and considerations in the form field below.
Approval: Supervisor for final decision on the product batch
Will be submitted for approval:
Prepare batch for dispatch or rejection based on QC outcomes
Will be submitted
Set the status of product batch in QC system
Updating the status of the product batch in the QC system is crucial for tracking and traceability purposes. Use the form field below to select the current status of the batch from the provided options. Make sure to choose the most appropriate status based on the QC outcomes.
1
Approved
2
Rejected
3
Pending
Notify logistics team for product dispatch if approved
If the product batch is approved for dispatch, it is essential to notify the logistics team promptly. Use the form field below to enter the email address(es) of the logistics team members involved. Include a clear subject line and brief message summarizing the approval and necessary logistics details.
Initiate remedial process for rejected batches
In case the product batch is rejected based on the QC outcomes, it is crucial to initiate a remedial process. This task involves outlining the necessary steps and actions to be taken, such as rework, repairs, or further investigations. Provide a detailed description of the remedial process in the form field below.