Quality Assurance Checklist for Nonsterile Compounding
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Quality Assurance Checklist for Nonsterile Compounding
Explore a meticulous nonsterile compounding workflow, ensuring quality control through stringent checks, accurate measurements, and strict documentation.
1
Receive and check raw materials for compounding
2
Ensure the compounding area is clean and free from any contamination
3
Prepare the equipment for compounding
4
Wear appropriate personal protective equipment
5
Weigh or measure the ingredients accurately.
6
Mix or compound ingredients as per the standard operating procedure
7
Maintain correct documentation while compounding
8
Approval: Pharmacist to verify the compounded product
9
Conduct physical checks on the product (color, odor, consistency)
10
Approve labeling and packaging of the product.
11
Ensure the container is properly closed and sealed
12
Inspect the final product to ensure it meets the set standards and specifications.
13
Approval:Quality Assurance Manager Check
14
Store the final product at proper temperature and conditions
15
Update the compounding record for traceability
16
Notify appropriate personnel about the completion of the compounding process
17
Ensure proper waste and leftover material disposal
18
Clean and sanitize the compounding area and equipment post-production
19
Log the incident report if any deviations or non-conformances are noticed in the compounding process
20
Approval: Declaration Complete
Receive and check raw materials for compounding
This task involves receiving and inspecting the raw materials that will be used for the compounding process. It is crucial to ensure the materials are of good quality and free from any defects or contamination. The task contributes to the overall quality of the final product. The desired result is to have high-quality raw materials that meet the specifications. The task requires knowledge of the acceptable standards for raw materials and the ability to identify any issues or non-conformances. Resources needed include the raw material receiving area, inspection equipment, and a checklist for verification.
1
Verify the quantity and type of raw materials
2
Check for any damage or defects
3
Inspect for signs of contamination
4
Record the inspection details
5
Take necessary actions for any non-conformances
Ensure the compounding area is clean and free from any contamination
Maintaining a clean and contamination-free compounding area is vital for producing safe and effective products. This task involves cleaning the compounding area thoroughly and ensuring it remains clean throughout the process. The desired result is a sanitized and organized compounding area that meets hygiene standards. The task requires knowledge of cleaning procedures and the ability to identify and address any potential sources of contamination. Resources needed include cleaning agents, personal protective equipment, and cleaning tools such as wipes and disinfectants.
1
Remove any debris or waste
2
Clean surfaces with appropriate disinfectants
3
Ensure proper air ventilation
4
Check for any signs of contamination
5
Take necessary actions to address contamination
Prepare the equipment for compounding
This task involves ensuring all necessary equipment for the compounding process is in working order and properly prepared. It includes checking equipment functionality, calibration, and cleanliness. The desired result is to have all equipment ready for use to ensure accurate and efficient compounding. Knowledge of equipment maintenance and calibration procedures is required. Resources needed include a list of equipment, calibration tools, cleaning agents, and maintenance records.
1
Ensure equipment is clean and sanitized
2
Check equipment functionality
3
Perform calibration if necessary
4
Verify availability of necessary supplies
5
Record equipment preparation details
Wear appropriate personal protective equipment
Wearing appropriate personal protective equipment (PPE) is crucial to protect against potential hazards during the compounding process. This task involves identifying the required PPE based on the specific compounding activities and ensuring it is worn correctly. The desired result is to have all personnel properly protected from potential risks. Knowledge of the specific PPE requirements for different compounding activities is necessary. Resources needed include PPE guidelines, disposable gloves, masks, and protective clothing.
1
Gloves
2
Goggles
3
Face mask
4
Lab coat
5
Hairnet
Weigh or measure the ingredients accurately.
Accurate weighing or measuring of ingredients is essential for ensuring the final product meets the required specifications and dosage. This task involves carefully weighing or measuring each ingredient according to the defined quantities. The desired result is to have accurate measurements for each ingredient. The task requires knowledge of measurement techniques and basic math skills. Resources needed include a weighing scale, measuring tools, and a compounding recipe or formula.
1
Verify the required quantity for each ingredient
2
Weigh or measure each ingredient accurately
3
Record the ingredient measurements
4
Take necessary actions for any deviations
Mix or compound ingredients as per the standard operating procedure
The mixing or compounding of ingredients is the core of the compounding process. This task involves following the standard operating procedure (SOP) to combine the ingredients accurately and ensure consistent product quality. The desired result is a well-mixed compound that meets the defined specifications. The task requires knowledge of the compounding procedure, proper mixing techniques, and adherence to the SOP. Resources needed include the compounding recipe or formula, mixing equipment, and a timer.
1
Verify the order and quantities of ingredients
2
Mix or compound the ingredients following the SOP
3
Monitor the mixing process for the required duration
4
Record the mixing details
5
Take necessary actions for any deviations
Maintain correct documentation while compounding
Proper documentation is essential for ensuring traceability and accountability in the compounding process. This task involves accurately documenting every step, measurement, and action taken during compounding. The desired result is a comprehensive and accurate record of the compounding process. The task requires attention to detail and knowledge of documentation protocols. Resources needed include documentation templates, pens, and a record-keeping system.
1
Record the start and end time of compounding
2
Document the ingredients used and their measurements
3
Note any deviations or non-conformances
4
Record the equipment used
5
Take necessary actions for any documentation errors
Approval: Pharmacist to verify the compounded product
Will be submitted for approval:
Mix or compound ingredients as per the standard operating procedure
Will be submitted
Conduct physical checks on the product (color, odor, consistency)
Physical checks on the final product are crucial for verifying its quality and detecting any issues or defects. This task involves visually inspecting the product for color, odor, consistency, and any visible abnormalities. The desired result is a product that meets the expected physical characteristics and quality standards. The task requires attention to detail and knowledge of the acceptable standards for the product. Resources needed include visual inspection tools, reference samples, and quality standards documents.
1
Check the color of the product
2
Assess the odor of the product
3
Evaluate the consistency or texture
4
Look for any visible abnormalities
5
Record the physical check results
Approve labeling and packaging of the product.
Proper labeling and packaging are essential for ensuring the safe and effective use of the final product. This task involves reviewing the labeling and packaging materials for accuracy, compliance with regulations, and suitability for the product. The desired result is properly labeled and packaged products that meet the necessary requirements. The task requires knowledge of labeling and packaging regulations and attention to detail. Resources needed include labeling and packaging guidelines, regulatory requirements, and review checklists.
1
Check the accuracy of product information on labels
2
Ensure compliance with labeling regulations
3
Assess the packaging integrity
4
Verify the inclusion of required warnings and instructions
5
Record the labeling and packaging approval details
Ensure the container is properly closed and sealed
Proper closure and sealing of the product container are important for maintaining product integrity and preventing contamination. This task involves checking and ensuring that the container is tightly closed and properly sealed to avoid any leaks or exposure to the environment. The desired result is a well-sealed container that protects the product. The task requires attention to detail and knowledge of container closure and sealing methods. Resources needed include containers, sealing equipment, and inspection criteria.
1
Inspect the container for any damage or defects
2
Check the closure mechanism for proper functionality
3
Ensure the container is tightly closed
4
Verify the seal integrity
5
Record the closure and sealing inspection details
Inspect the final product to ensure it meets the set standards and specifications.
A final inspection of the compounded product is necessary to ensure it meets the established standards and specifications. This task involves thoroughly examining the product for quality attributes, potency, and compliance with defined specifications. The desired result is a final product that meets all the required standards. The task requires knowledge of the product specifications, quality standards, and inspection methods. Resources needed include quality control guidelines, inspection tools, and reference samples.
1
Check the product's visual appearance
2
Test the potency or efficacy of the product
3
Verify compliance with defined specifications
4
Ensure the product meets quality attributes
5
Record the final product inspection details
Approval:Quality Assurance Manager Check
Store the final product at proper temperature and conditions
Proper storage of the final product is essential for maintaining its quality, stability, and effectiveness. This task involves ensuring the product is stored under the appropriate temperature and conditions specified for its stability. The desired result is a final product that remains stable and meets the required specifications throughout its shelf life. The task requires knowledge of storage requirements, temperature monitoring, and compliance with regulations. Resources needed include storage facilities, temperature monitoring equipment, and storage guidelines.
1
Verify the required storage temperature
2
Monitor the storage temperature
3
Ensure the product is protected from light or humidity
4
Check for any signs of product deterioration
5
Record the product storage details
Update the compounding record for traceability
Maintaining accurate and up-to-date compounding records is crucial for traceability and regulatory compliance. This task involves updating the compounding records with all relevant information, including ingredient measurements, equipment used, deviations, and any other necessary details. The desired result is a comprehensive and complete record of the compounding process. The task requires attention to detail and knowledge of documentation protocols. Resources needed include compounding record templates, pens, and a record-keeping system.
1
Record ingredient measurements and quantities
2
Document equipment used and its calibration status
3
Note any deviations or non-conformances
4
Update the compounding start and end time
5
Take necessary actions for any record errors
Notify appropriate personnel about the completion of the compounding process
Communication about the completion of the compounding process is essential to ensure smooth workflow and coordination. This task involves notifying the appropriate personnel, such as supervisors or quality assurance team members, about the completion of compounding. The desired result is timely and effective communication to inform relevant stakeholders. The task requires knowledge of communication protocols and contact information for relevant personnel. Resources needed include communication platforms, contact lists, and notification templates.
Ensure proper waste and leftover material disposal
Proper disposal of waste and leftover materials is crucial for maintaining a clean and safe compounding environment. This task involves identifying and segregating different types of waste and ensuring they are disposed of in the appropriate manner. The desired result is a well-managed waste disposal process that complies with regulations and minimizes environmental impact. The task requires knowledge of waste management guidelines and familiarity with waste segregation practices. Resources needed include waste disposal containers, labels, and guidelines.
1
Hazardous waste
2
Non-hazardous waste
3
Biohazard waste
4
Packaging waste
5
Chemical waste
Clean and sanitize the compounding area and equipment post-production
Cleaning and sanitizing the compounding area and equipment after production is essential for maintaining hygienic conditions and preventing cross-contamination. This task involves thoroughly cleaning all surfaces, equipment, and tools used during compounding. The desired result is a sanitized and organized compounding area that meets hygiene standards. The task requires knowledge of cleaning procedures and the ability to properly use cleaning agents. Resources needed include cleaning agents, personal protective equipment, and cleaning tools such as wipes and disinfectants.
1
Clean all surfaces with appropriate disinfectants
2
Sanitize the equipment used during compounding
3
Dispose of waste correctly
4
Ensure proper air ventilation
5
Record the cleaning and sanitizing details
Log the incident report if any deviations or non-conformances are noticed in the compounding process
Reporting incidents, deviations, or non-conformances in the compounding process is important for identifying and resolving potential issues. This task involves documenting any deviations or non-conformances noticed during compounding and reporting them through an incident report. The desired result is comprehensive incident documentation that enables further investigation and corrective actions. The task requires attention to detail and knowledge of incident reporting procedures. Resources needed include incident report forms, pens, and incident management protocols.