Explore our comprehensive Dental Lab Quality Control Checklist, designed to maintain excellence in dental prosthetics through detailed inspections & quality checks.
1
Inspect incoming dental cases for completeness and quality
2
Verify patient details and treatment plan
3
Check for damage or defects on the raw materials
4
Ensure the proper calibration of laboratory equipment
5
Monitor sterilization process
6
Perform dimensional check on dental prosthetics
7
Inspect the appearance and fit of dental prosthetics
8
Authenticate the proper labeling and packaging of dental prosthetics
9
Document all identified non-conformities
10
Initiate corrective actions for non-conformities
11
Evaluate the corrective actions implemented
12
Approval: Dental Lab Supervisor for corrective actions
13
Verify the final version of the dental prosthetics against patient's specifications
14
Conduct final sterilization of dental prosthetics
15
Secure appropriate packaging of the prosthetics for transportation
16
Dispatch dental prosthetics to the dental clinic
17
Surveillance of customer feedback
18
Collect data for performance measurement of the quality control process
19
Conduct a review of quality control process
20
Approval: Dental Lab Manager for quality control process
Inspect incoming dental cases for completeness and quality
Inspect the incoming dental cases to ensure they are complete and meet the required quality standards. This task is crucial as it sets the foundation for the entire quality control process. Verify that all necessary components are present and intact. Are there any missing or damaged items?
1
Impression materials
2
Tooth models
3
Articulator
4
Bite registration
5
Lab prescription
1
Review patient details
2
Examine treatment plan
Verify patient details and treatment plan
Confirm the accuracy of patient details and treatment plan before proceeding with the lab work. This ensures that the dental prosthetics are customized to meet the patient's specific needs. Is the patient's name spelled correctly? Is the treatment plan clear and comprehensive?
Check for damage or defects on the raw materials
Thoroughly examine the raw materials used in the dental lab to identify any damage or defects. This helps prevent the production of substandard dental prosthetics. Are there any visible scratches, cracks, or deformities?
1
Dental acrylic
2
Metal framework
3
Porcelain veneers
4
Casting alloys
Ensure the proper calibration of laboratory equipment
Regularly calibrate the laboratory equipment to maintain accurate and consistent results. This task guarantees that measurements and adjustments during the production process are reliable. When was the lab equipment last calibrated? Does it require immediate calibration?
1
Dental scanner
2
Curing oven
3
Milling machine
4
Articulator
Monitor sterilization process
Ensure that the sterilization process in the dental lab meets the required standards to eliminate any potential risk of infection. By monitoring this process, the quality of the dental prosthetics is guaranteed. How often is the sterilization process conducted? Are all necessary steps followed?
1
Cleaning
2
Packaging
3
Autoclaving
1
Daily
2
Weekly
3
Monthly
Perform dimensional check on dental prosthetics
Carefully measure the dimensions of the dental prosthetics to ensure they meet the specified requirements. This step ensures that the prosthetics will fit comfortably in the patient's mouth. Are the dimensions within the acceptable range?
1
Length
2
Width
3
Thickness
Inspect the appearance and fit of dental prosthetics
Thoroughly inspect the appearance and fit of the dental prosthetics to guarantee that they meet the desired aesthetic and functional standards. This step ensures patient satisfaction and comfort. How do the prosthetics look? Do they fit properly in the patient's mouth?
1
Excellent
2
Good
3
Fair
4
Poor
1
Perfect
2
Satisfactory
3
Minor adjustments needed
4
Significant adjustments needed
1
Reduction
2
Addition
3
Relining
Authenticate the proper labeling and packaging of dental prosthetics
Check the labeling and packaging of the dental prosthetics to ensure they comply with regulatory requirements and provide the necessary information for the dental clinic. Are all labels and instructions accurate, clear, and legible?
1
Manufacturer's name
2
Patient's name
3
Instructions for use
4
Expiration date
Document all identified non-conformities
Thoroughly document all non-conformities identified during the quality control process. This information is essential for taking corrective actions and improving the overall quality management system. Have all non-conformities been properly recorded?
Initiate corrective actions for non-conformities
Take appropriate actions to address and resolve the identified non-conformities. This step ensures that any issues or defects are addressed promptly and effectively. What actions will be taken to correct the non-conformities?
Evaluate the corrective actions implemented
Assess the effectiveness of the corrective actions taken to address non-conformities. This evaluation helps identify areas for improvement and ensures the long-term effectiveness of the quality control process. Have the corrective actions resolved the non-conformities?
1
Fully resolved
2
Partially resolved
3
Not resolved
Approval: Dental Lab Supervisor for corrective actions
Will be submitted for approval:
Document all identified non-conformities
Will be submitted
Initiate corrective actions for non-conformities
Will be submitted
Evaluate the corrective actions implemented
Will be submitted
Verify the final version of the dental prosthetics against patient's specifications
Compare the final version of the dental prosthetics against the patient's specifications to ensure accuracy and compliance. This step guarantees that the prosthetics meet the patient's requirements. Do the prosthetics match the specifications?
1
Size
2
Color
3
Material
Conduct final sterilization of dental prosthetics
Perform the final sterilization of the dental prosthetics to eliminate any remaining bacteria or contaminants. This step ensures the prosthetics are safe for use. Has the final sterilization been successfully completed?
1
Autoclaving
2
Chemical sterilization
3
Dry heat sterilization
4
Ethylene oxide sterilization
Secure appropriate packaging of the prosthetics for transportation
Properly package the dental prosthetics to ensure their safety and protection during transportation to the dental clinic. This step prevents any damage or contamination during transit. How will the prosthetics be packaged for transportation?
1
Box
2
Bubble wrap
3
Sealing tape
Dispatch dental prosthetics to the dental clinic
Ship the dental prosthetics to the dental clinic promptly and securely. This task ensures timely delivery to the clinic for the treatment of the patient. Is the shipping method reliable and efficient?
Surveillance of customer feedback
Monitor and evaluate customer feedback related to the quality of the dental prosthetics. This step provides valuable insights for continuous improvement and customer satisfaction. Are customers satisfied with the quality of the prosthetics?
1
Appearance
2
Fit
3
Comfort
4
Durability
Collect data for performance measurement of the quality control process
Gather relevant data to measure the performance of the quality control process. This data enables the assessment of the effectiveness and efficiency of the process. What data points will be collected?
1
Number of non-conformities
2
Time spent on quality control
3
Customer satisfaction rating
Conduct a review of quality control process
Regularly review the overall quality control process to identify areas for improvement and ensure its effectiveness. This step contributes to the continuous enhancement of the dental lab's quality management system. When was the last review conducted? What improvements were implemented?
Approval: Dental Lab Manager for quality control process