A comprehensive guide for maintaining superior structural steel quality, ensuring consistency, conformity, safety, and project specifications compliance.
1
Inspect delivery of steel upon arrival
2
Review certificates of compliance from steel supplier
3
Check material identification markings on the steel
4
Perform visual inspection of steel for defects
5
Carry out material grade verification
6
Perform dimensional checks of steel components
7
Conduct hardness testing on steel
8
Approval: Hardness Test Result
9
Execute Nondestructive Testing (NDT) if required
10
Conduct welding inspection
11
Check fabrication and erection tolerances
12
Verification of paint coating thickness and quality
13
Inspect installed bolts for type, size and torque
14
Review of bolting procedure and torque report
15
Inspect field modifications and repairs
16
Approval: Field Modifications Inspection
17
Check erection conformity with project specifications
18
Document and report all findings
19
Ensure data and report archiving
20
Approval: Final Report
Inspect delivery of steel upon arrival
Inspect the delivery of steel upon its arrival at the site. This task is crucial as it ensures that the steel is delivered in the correct quantity and quality. Check the delivery against the packing list and make note of any discrepancies. Verify that the steel is properly packaged and protected from damage during transportation.
1
Excellent
2
Good
3
Average
4
Poor
5
Damaged
1
Steel beams
2
Steel plates
3
Steel angles
4
Steel channels
5
Steel tubes
Review certificates of compliance from steel supplier
Review the certificates of compliance provided by the steel supplier. These certificates ensure that the steel meets the required standards and specifications. Verify the validity of the certificates and cross-check the information with the steel delivery.
1
Valid
2
Expired
Check material identification markings on the steel
Check the material identification markings on the steel to ensure that the correct grade and specifications are being used. Look for the grade marking, heat number, and any other relevant identification markings. Verify that the markings match the requirements specified in the project documentation.
1
Manufacturer's logo
2
Batch number
3
Year of manufacturing
4
Country of origin
Perform visual inspection of steel for defects
Perform a visual inspection of the steel to identify any visible defects such as cracks, dents, or surface irregularities. Pay special attention to weld seams, corners, and edges. Use appropriate lighting and inspection tools to ensure accurate observations.
1
Cracks
2
Dents
3
Surface irregularities
4
Corrosion
5
Warping
Carry out material grade verification
Verify the material grade of the steel to ensure that it meets the required specifications. Use non-destructive testing methods such as magnetic particle testing or ultrasonic testing to determine the material properties. Compare the test results with the specified grade requirements.
1
Magnetic particle testing
2
Ultrasonic testing
3
Visual inspection
1
Pass
2
Fail
Perform dimensional checks of steel components
Perform dimensional checks on the steel components to ensure they meet the specified dimensions and tolerances. Use measuring tools such as calipers, micrometers, or laser measurement devices to accurately measure the dimensions. Record the measurements and compare them with the project specifications.
1
Pass
2
Fail
Conduct hardness testing on steel
Approval: Hardness Test Result
Will be submitted for approval:
Conduct hardness testing on steel
Will be submitted
Execute Nondestructive Testing (NDT) if required
Conduct welding inspection
Check fabrication and erection tolerances
Verification of paint coating thickness and quality
Inspect installed bolts for type, size and torque
Review of bolting procedure and torque report
Inspect field modifications and repairs
Approval: Field Modifications Inspection
Will be submitted for approval:
Inspect field modifications and repairs
Will be submitted
Check erection conformity with project specifications