All posts in Quality Control

AS9100D: 6 Free Aerospace QMS Templates to Get Started

Aerospace quality engineer inspecting a riveted aircraft fuselage test article for AS9100D quality management

During a routine cryogenic proof test on February 28, 2020, SpaceX’s Starship SN1 prototype suffered a catastrophic failure. Elon Musk attributed the failure to bad welding near the puck designed to bear the engine thrust load. Starship SN3 later collapsed during pressure testing because of test-configuration mistakes.

Controlled testing is designed to expose weaknesses before an operational system depends on them. The lesson is not that failure is acceptable, but that disciplined processes must turn test evidence and nonconformities into corrective action. That is the role of AS9100D: an aerospace quality management system standard for controlling work, managing risk, learning from problems, and improving performance. This guide explains the standard, its relationship to ISO 9001, and six free templates that can support implementation and internal audits.

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Agile ISO: How to Combine Compliance with Rapid Process Improvement

A quality and compliance lead reading a precision dial gauge, illustrating how to combine ISO 9001 compliance with agile, rapid process improvement.

ISO compliance used to mean thick binders and a slow, painful process for changing how any task was done. The 2015 revision of ISO 9001 quietly changed that. It gave organizations far more freedom over how much they document and how they store it, which opens the door to software, rapid iteration, and work instructions built from the bottom up rather than dictated from the top down.

Agile ISO is our name for how you combine compliance with the rapid process improvement of a startup. It keeps the rigor and auditability that ISO 9001 demands while letting you build, run, and improve processes at speed. This guide explains what ISO is, what ISO 9000 and ISO 9001 actually ask for, why the current standard is agile friendly, and how to put Agile ISO into practice.

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Audit Procedures: A Quick Tour with 19 (Free) Templates

Internal auditor examining records through a large inspection magnifier, illustrating audit procedures

What are audit procedures, and how do you actually run them without missing a step? It is a question most teams fumble, even though audits are exactly where a missed step turns into a finding.

This guide breaks audit procedures down from the ground up: what they are, how the audit process works, the main types of internal audit, and how to run each one as an automated, auditable workflow. You also get 19 free Process Street templates you can copy and start using today.

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8D Chess: How to Use The 8 Disciplines for Problem Solving

Black-and-white quality operations lead moving a chess piece on an eight-piece problem-solving board.

Hospitals have developed something of a reputation for being rife with bad processes. When processes are not adequate, the result is an abundance of workarounds: nurses looking for missing equipment, staff bending the official procedure to keep care moving, and teams fixing the immediate symptom without fixing the system that created it.

One AHRQ PSNet perspective reports that nurses spent 33 minutes of a 7.5-hour shift on workarounds outside their job description. That kind of firefighting may keep the shift moving, but it does not remove the root cause.

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5 Essential Tools for a Successful QA Process in Your Startup

Black and white QA engineer using a physical inspection board for QA process tools

Quality assurance is not a final check before launch. A reliable QA process starts when requirements are written, continues through test planning and execution, and keeps running after release through defect tracking, regression testing, and reporting.

For a startup, the right QA stack should do three things without adding process drag: document the work, catch defects early, and make each release easier to trust. These five tools cover the core jobs: workflow control, bug tracking, browser automation, low-code test creation, and GUI regression testing.

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5 Free ISO 14001 Checklist Templates for Environmental Management

Environmental compliance manager in a hi-vis vest taking a reading with a handheld environmental monitor while running an ISO 14001 environmental management system

Building an environmental management system (EMS) to ISO 14001 once meant huge, complex manuals and a labyrinthine system of paper forms: slow to implement, hard to navigate, and a nightmare to keep in step with how the business actually works. It does not have to work that way anymore.

This guide gives you five free ISO 14001 checklist templates for environmental management, ready to run, plus the context to put them to work: what ISO 14001 covers, how the standard is structured, and how to use the templates to build, audit, and maintain a compliant EMS.

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4 Types of Software Testing and When You Should Use Them

Software testing types illustrated with a QA engineer and test system model

The way customers see it, your software release cycle looks like this: take ages developing the software, beta test it, add a few features, fix a few bugs, and ship. That is not real life. Beta testing is only one type of software testing your product needs before customers trust it.

Software testing works best as a layered system. Unit tests catch flaws inside small pieces of code. Integration tests catch broken handoffs. System tests check the whole product. User acceptance testing confirms real users can do the job the software was built for.

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16 COVID-19 Procedures for Hospitals (According to Clinical Experience from FAHZU)

Hospital infection-control nurse guiding an isolation transport gurney for COVID-19 procedures

This article compiles 16 COVID-19 Procedures for Hospitals according to clinical experience from FAHZU, based on the 2020 Handbook of COVID-19 Prevention and Treatment from The First Affiliated Hospital, Zhejiang University School of Medicine.

The templates below are operational examples for hospitals and medical centers designing infection prevention and control workflows, patient-placement procedures, PPE steps, disinfection routines, waste handling, exposure response, and discharge follow-up. They should be reviewed against current WHO, CDC, national, local, and facility-specific guidance before use.

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15 Load Testing Tools, Tips and Methods to Protect You from Crashes

Performance engineer testing a compact server rack for load testing readiness

Load testing tells you how your website, app, or API behaves before traffic exposes a weak point in public. If users complain about a sluggish site, if performance drops when traffic is high, or if a new feature makes the system lag, load testing gives you evidence before the next release.

Load testing is a branch of software performance testing. It subjects a website or application to simulated workloads that stretch its operational capacity so you can assess performance, reliability, and recovery before slow pages affect user experience, search performance, or conversion.

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How Lion Containers Achieved Three ISO Certifications with Process Street

Lion Containers operations lead holding a scale model of a shipping container converted into a glazed office unit

Lion Containers Ltd is the UK’s leading shipping container conversion and modification company, transforming standard shipping containers into bespoke modular projects; from secure storage solutions and office units to pop-up shop complexes complete with insulation, electrics, solar panels, and full-length windows.

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